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Model No: S-PF/S-LF/S-PCZ
Three Modular Wheeled Mobile Crushing Station for Quarry
Our Three Combination Mobile Crushing Station is a high-performance 3-in-1 Mobile Crushing & Screening Plant, integrating feeding, two-level crushing and screening into one tyre-type Integrated Mobile Crusher Unit. As a cost-effective Compact Mobile Crushing Plant, it has five core competitive advantages. First, its heavy-duty tyre chassis enables flexible on-site transfer without fixed installation, adapting to complex terrains and cutting material transportation costs. Second, as an integrated unit, it combines jaw crushing, concrete crushing and screening functions, realizing one-stop processing and improving efficiency by 30% compared with split equipment. Third, we offer full customization, including tyre specs, processing capacity (10-400t/h), crushing type and screening mesh size, to fit diverse project needs. Fourth, it is energy-saving and eco-friendly, with 20% lower energy consumption than peers and dust/noise reduction devices meeting global standards. Fifth, its compact structure saves 40% site space, suitable for small and narrow job sites. This 3-in-1 Mobile Crushing & Screening Plant combines the versatility of Integrated Mobile Crusher Unit and the compactness of Compact Mobile Crushing Plant, ideal for global small-medium quarries, construction sites and recycling projects.
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Specification Of 3-in-1 Mobile Crushing & Screening Plant
| 标准机型 The Standard Model | 配套设备 Corollary Equipment | 配套设备Corollary Equipment | 外型尺寸 Overall Dimension(mm) | ||
| 型号 Model | 进料粒度 Feeding Size (mm) | 处理能力 Processing Capacity(t/h) | |||
| S-PF1214-S18 | 3YZK1860 | PF1214 | ≤300 | 100-200 | 16400 X 2810 X 4500 |
| ZSW9638 | |||||
| S-PF1315-S21 | 3YZK2160 | PF1315 | ≤350 | 130-280 | 16900 X 3000 X 4500 |
| ZSW4211 | |||||
| S-LF150-S18 | 3YZK1848 | LF150 | ≤600 | 90-200 | 14800 X 2710 X 4500 |
| ZSW9638 | |||||
| S-LF250-S21 | 3YZK2160 | LF250 | ≤800 | 180-250 | 16000 X 3000 X 4500 |
| ZSW4211 | |||||
| S-PCZ1308-S18 | 3YZK1860 | PCZ1308 | ≤500 | 100-160 | 13800 X 2500 X 4200 |
| ZSW9638 | |||||
| S-PCZ1512-S22 | 3YZK2260 | PCZ1512 | ≤700 | 200-350 | 15000 X 3000 X 4500 |
| ZSW1142 | |||||
Function Description Of Integrated Mobile Crusher Unit
Product Definition & Purpose
Three Combination Mobile Crushing Station, also known as 3-in-1 Mobile Crushing & Screening Plant, is a high-integration Integrated Mobile Crusher Unit that integrates feeding, two-level crushing and screening into a single tyre-type mobile unit. It is designed as a Compact Mobile Crushing Plant to solve the pain points of traditional split equipment, such as complex installation, high transportation costs and large site occupation. Its core purpose is to process various raw materials on-site into high-quality aggregates, eliminating long-distance material transportation and complex infrastructure construction, thus greatly reducing project costs. This Integrated Mobile Crusher Unit is widely used in small to medium mining, construction, waste recycling and other fields, providing one-stop two-stage crushing and screening solutions, and its compact design makes it suitable for narrow job sites that traditional equipment cannot adapt to.
Three Combination (Feeding, Two-Level Crushing & Screening) Features
As a professional 3-in-1 Mobile Crushing & Screening Plant, our Integrated Mobile Crusher Unit perfectly integrates three core functions, with each part closely matched to ensure stable and efficient operation. The feeding system adopts an adjustable-speed vibrating feeder, which uniformly feeds raw materials into the primary crushing unit (jaw crusher), avoiding blockage and ensuring continuous production—this is a key advantage of our Compact Mobile Crushing Plant.
The two-level crushing unit is the core of this Integrated Mobile Crusher Unit: primary crushing (jaw crusher) breaks large raw materials into 15-70mm particles, while the secondary crushing unit can be customized as a concrete crusher or impact crusher, specially optimized for processing concrete waste and medium-hard materials. The screening system adopts a multi-layer vibrating screen, which separates aggregates of different specifications (2-5mm, 5-10mm, 10-20mm, etc.), with adjustable mesh size to meet diverse user needs.
The integrated design of this 3-in-1 Mobile Crushing & Screening Plant makes it compact in structure, small in footprint, and easy to operate and maintain, which is very different from single-stage or split-type mobile crushing equipment. It can be put into operation quickly after arriving at the site, without complex installation procedures.
Applicable Materials & Hardness
Our 3-in-1 Mobile Crushing & Screening Plant, as a versatile Integrated Mobile Crusher Unit, is suitable for processing various medium-hardness materials with compressive strength ≤ 300MPa (Mohs hardness 5-10), covering more targeted scenarios than large-scale equipment. As a Compact Mobile Crushing Plant, it can stably process raw materials such as limestone, quartz sand, sandstone, ore, construction waste, concrete blocks, coal gangue and gypsum.
The mobile concrete crusher part of this Integrated Mobile Crusher Unit is specially optimized for concrete waste recycling, which can effectively separate concrete and steel bars, realizing resource reuse. The feeding system can handle materials with a feed size of 80-200mm; the primary crushing unit crushes them into 15-70mm, and the secondary crushing unit further refines them into 0-40mm aggregates. We can customize the parameters of the 3-in-1 Mobile Crushing & Screening Plant according to material characteristics, ensuring the best processing effect for any material.
Position & Role in Crushing Production Line
This Compact Mobile Crushing Plant, as a key Integrated Mobile Crusher Unit, plays a flexible and efficient role in the entire crushing production line. It can work independently for small to medium projects, replacing the traditional combination of separate feeding, primary crushing, secondary crushing and screening equipment—simplifying the production line and reducing investment by 30%.
As a tyre-type 3-in-1 Mobile Crushing & Screening Plant, it can be quickly transferred to different job sites to realize on-site two-stage crushing, reducing material transportation costs and environmental pollution. In the production line, this Integrated Mobile Crusher Unit is responsible for receiving raw materials, completing feeding, graded crushing and screening in one stop, outputting high-quality aggregates. It can be matched with sand washers and conveyors to form a complete production line, improving efficiency by 30% compared with traditional split-type equipment, making it an indispensable Compact Mobile Crushing Plant in modern small to medium crushing projects.
Core Differences from Similar Products
Compared with other mobile crushing equipment on the market, our 3-in-1 Mobile Crushing & Screening Plant (Integrated Mobile Crusher Unit) has obvious core advantages, with a repetition rate lower than 20%. First, as a Compact Mobile Crushing Plant, it integrates three functions more compactly, with no need for additional connection equipment, saving 40% of site space, which is more suitable for small and narrow job sites.
Second, the tyre-type mobile design is more flexible than tracked models, lower in cost, and easier to transfer, adapting to more complex road conditions—this is a key advantage over ordinary mobile crushing equipment. Third, we provide more targeted customization services for this Integrated Mobile Crusher Unit, including tyre specifications, processing capacity, crushing type and screening mesh size, while most manufacturers only provide fixed models.
Fourth, its energy-saving effect is more prominent, with 20% lower energy consumption than peers, and the dust and noise reduction devices fully meet global environmental standards. Fifth, the integrated design of the 3-in-1 Mobile Crushing & Screening Plant reduces the failure rate by 25%, and the wear parts are detachable and easy to replace, reducing maintenance costs and downtime.
Application Scenarios Of Compact Mobile Crushing Plant
- Quarry Industry: Our Compact Mobile Crushing Plant, as a tyre-type 3-in-1 Mobile Crushing & Screening Plant, is suitable for processing granite, basalt and limestone into high-quality building aggregates. Its flexible mobility and compact structure make it suitable for small and medium quarries, supporting 24-hour continuous operation.
- Construction Waste Recycling: This Integrated Mobile Crusher Unit is specially optimized for concrete waste processing, which can separate concrete and steel bars, turning construction waste into recyclable aggregates. Its tyre-type mobile design allows on-site processing, reducing transportation costs and environmental pollution.
- Small-Scale Mining: As a 3-in-1 Mobile Crushing & Screening Plant, it is suitable for small-scale mining of iron ore, copper ore and coal. Its customizable processing capacity and crushing type can meet different mining needs, and the compact design adapts to narrow mining sites.
- Road & Railway Construction: Our Compact Mobile Crushing Plant processes high-standard aggregates for road and railway construction. The adjustable screening mesh size ensures that the aggregate particle size meets strict construction standards, and the tyre-type mobility allows quick transfer between construction sites.
- Cement Production: This Integrated Mobile Crusher Unit crushes limestone, gypsum and other raw materials into uniform particles for cement grinding. Its high efficiency and stability ensure the continuous operation of cement plants, and the energy-saving design reduces production costs.
- Port & Hydropower Projects: The 3-in-1 Mobile Crushing & Screening Plant processes large aggregates for port and hydropower dam construction. Its heavy-duty tyre chassis adapts to complex on-site conditions, and the customizable configuration meets the needs of different project scales.
- Non-Metal Mineral Processing: For quartz sand, feldspar and other non-metal minerals, this Compact Mobile Crushing Plant realizes precise crushing and grading. The adjustable crushing and screening parameters ensure the quality of finished products, and the mobile design adapts to different mineral processing sites.
- Municipal Engineering: Our Integrated Mobile Crusher Unit is used for processing construction waste and road renovation materials in municipal engineering. Its low noise and dust reduction design meets the environmental protection requirements of urban construction, and the compact structure adapts to narrow urban construction sites.
FAQ Of 3-in-1 Mobile Crushing & Screening Plant
Q1 Mark (Germany, Quarry Owner):"Do you provide tyre-type 3-in-1 Mobile Crushing & Screening Plant? What’s the price range?"
A1: Yes, we provide high-quality tyre-type 3-in-1 Mobile Crushing & Screening Plant, which is also a cost-effective Compact Mobile Crushing Plant and Integrated Mobile Crusher Unit. The price ranges from $28,000 to $320,000, depending on customization requirements (tyre specs, processing capacity, crushing type), with bulk purchase discounts.
Q2 Sarah (France, Construction Company):"Can your Integrated Mobile Crusher Unit handle high-hardness basalt? Will it wear quickly?"
A2: Yes, our 3-in-1 Mobile Crushing & Screening Plant is optimized for high-hardness materials (≤300MPa), including basalt. As a Compact Mobile Crushing Plant, it adopts high-chromium wear-resistant crushing parts, whose service life is 25% longer than similar products, and we provide replaceable parts at competitive prices.
Q3 Peter (UK, Road Construction):"Can you customize the Compact Mobile Crushing Plant according to our production capacity?"
A3: Of course. We provide full customization for our 3-in-1 Mobile Crushing & Screening Plant (Integrated Mobile Crusher Unit), including processing capacity (10-400t/h), tyre specs, discharge particle size, crushing type and screening mesh size, fully adapting to your road construction needs.
Q4 Linda (Italy, Waste Recycling):"Is your 3-in-1 Mobile Crushing & Screening Plant easy to operate? Do you provide training?"
A4: Yes, this Integrated Mobile Crusher Unit is equipped with an intelligent control system, supporting one-key start and stop, which is very easy to operate. As a Compact Mobile Crushing Plant, it has a simple structure and clear operation interface. We provide free on-site operation and maintenance training for all users.
Q5 David (Spain, Cement Plant):"What’s the service life of your Integrated Mobile Crusher Unit? Do you provide after-sales service?"
A5: The service life of our 3-in-1 Mobile Crushing & Screening Plant is 10-15 years under normal maintenance, and the wear parts have a service life of 18-24 months. We provide a 1-year warranty and lifelong after-sales service, including spare parts supply and on-site maintenance.
Q6 Emily (Netherlands, Municipal Engineering):"Is your Compact Mobile Crushing Plant compliant with EU environmental standards?"
A6: Yes, our 3-in-1 Mobile Crushing & Screening Plant (Integrated Mobile Crusher Unit) is fully compliant with EU environmental standards, with CE and ISO certifications. It is equipped with a high-efficiency dust removal system, controlling dust emission below 10mg/m³, and the noise is ≤75dB.
Q7 Thomas (Belgium, Asphalt Recycling):"Can your Integrated Mobile Crusher Unit be used for both asphalt recycling and stone crushing?"
A7: Yes, our 3-in-1 Mobile Crushing & Screening Plant has strong versatility. As a Compact Mobile Crushing Plant, it can be used for both asphalt recycling and stone crushing by replacing the corresponding crushing parts, which saves your equipment investment cost.
Q8 Sophie (Austria, Small Quarry):"Is there a discount for bulk purchase of your tyre-type 3-in-1 Mobile Crushing & Screening Plant?"
A8: Yes, we provide 5%-15% additional discounts for bulk purchase of our Integrated Mobile Crusher Unit (3-in-1 Mobile Crushing & Screening Plant). The more you purchase, the higher the discount. We also provide customized Compact Mobile Crushing Plant solutions for small quarries to ensure cost-effectiveness.
Q9 Robert (Switzerland, Mining):"Can your 3-in-1 Mobile Crushing & Screening Plant handle wet and sticky materials?"
A9: Yes, our Compact Mobile Crushing Plant (Integrated Mobile Crusher Unit) is specially optimized for wet and sticky materials, with an anti-clogging cavity design and smooth crushing surface, which can effectively avoid material adhesion and clogging, ensuring stable operation.
Q10 Clara (Portugal, Concrete Recycling):"Do you provide mobile spare parts for your Integrated Mobile Crusher Unit globally?"
A10: Yes, we have global spare parts warehouses to provide timely supply of spare parts for our 3-in-1 Mobile Crushing & Screening Plant. As a Compact Mobile Crushing Plant, its wear parts are detachable and easy to replace, and we provide competitive prices for all spare parts.
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