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Model No: 500TPH
500TPH Large-scale Stone Crushing Production Line
Quantity :
This production line, designed to have a capacity of up to 500 tons per hour, is a model of a modern, intensive crushing plant integrating coarse, medium, and fine crushing. The core crushing section of the system provides a C125 European-style jaw crusher or a PE1000x1200 jaw crusher for powerful coarse crushing, a CH660 single-cylinder hydraulic cone crusher for efficient medium crushing, and an HP300 multi-cylinder hydraulic cone crusher for precise fine crushing and sand making. Through meticulous division of the crushing process, this technology achieves"tailor-made"processing of limestone materials, ultimately producing aggregates with uniform particle shape and excellent gradation of manufactured sand. This provides top-quality raw materials for commercial concrete and precast components, setting a new industry standard for large-scale aggregate projects.
✅Requirements
Materials
Hard Stone
Max Feeding Size
780mm
Final Product Size
0-5,5-10, 10-20, 20-30mm
Capacity
500tph
⚙️ Main Machines
| No. | Equipment | Model | Qty |
|---|---|---|---|
| 1 | Vibrating Feeder | GZD1349 (20kW) | 1 set |
| 2 | Jaw Crusher | C125 (160kW) | 1 set |
| 3 | HP Series Cone Crusher | HP-300 (250kW) | 1 set |
| 4 | Single-cylinder Cone Crusher | CH-660 (220kW) | 1 set |
| 5 | Vibrating Screen | 3YK2460 (37kW) | 2 set |
1. Feeding and Pre-screening:
Limestone raw materials (particle size ≤800mm) from the mine are unloaded into the receiving hopper of the ZSW-1349 heavy-duty vibrating feeder via dump trucks. The feeder, with its powerful vibration capability, uniformly and continuously conveys the material to the primary jaw crusher. Its front grate effectively pre-screens out soil and fine materials.
2. Primary Crushing (Coarse Crushing):
2. Primary Crushing (Coarse Crushing):
The material enters the C125 European-style jaw crusher or the PE1000x1200 jaw crusher for the first stage of crushing. With its large feed opening and powerful crushing force, it crushes giant limestone into pieces ≤200mm in size.
3. Intermediate Crushing (Medium Crushing):
3. Intermediate Crushing (Medium Crushing):
The coarsely crushed material is conveyed via belt conveyor to the CH660 single-cylinder hydraulic cone crusher. This equipment, with its high processing capacity and stable performance, further crushes the material to a medium particle size ≤70mm, providing ideal feed for subsequent fine crushing.
4. Fine Crushing (Fine Crushing/Sand Making):
4. Fine Crushing (Fine Crushing/Sand Making):
The material after medium crushing enters the HP300 multi-cylinder hydraulic cone crusher for third-stage crushing. The multi-cylinder hydraulic system provides powerful crushing force and precise discharge port control, achieving accurate fine crushing and good shaping of the material, producing a large quantity of high-quality products ≤31.5mm, of which the 0-5mm portion is high-quality manufactured sand.
5. Screening and Finished Product Grading:
5. Screening and Finished Product Grading:
All crushed mixtures are conveyed by a conveyor belt to a 3YK-2460 large circular vibrating screen for final grading. The vibrating screen precisely separates the material into various finished product specifications, including 0-5mm (high-quality manufactured sand), 5-15mm, 15-25mm, and 25-31.5mm.
Qualified Finished Products: The finished products of each specification are transported via chutes and conveyor belt systems to large circular storage silos or finished product stockpiles.
Qualified Finished Products: The finished products of each specification are transported via chutes and conveyor belt systems to large circular storage silos or finished product stockpiles.
Production Line Advantages
1. Three-Stage Crushing, Peak Efficiency: The scientific process division of"coarse crushing + medium crushing + fine crushing"ensures that each crushing unit operates within its most efficient particle size range, achieving extremely high overall system efficiency and optimal energy consumption ratio, far exceeding traditional two-stage crushing processes.
2. Top-Tier Configuration, Flexible Options:
Coarse Crushing Stage: A choice between the C125 European-style jaw crusher (technologically advanced, easy maintenance) and the PE1000x1200 jaw crusher (classic, reliable, robust and durable) meets customer needs based on brand preferences and investment budgets.
Coarse Crushing Stage: A choice between the C125 European-style jaw crusher (technologically advanced, easy maintenance) and the PE1000x1200 jaw crusher (classic, reliable, robust and durable) meets customer needs based on brand preferences and investment budgets.
Medium and Fine Crushing Stages: The CH660 single-cylinder cone crusher, renowned for its simple structure and high output, is well-suited for medium crushing; the HP300 multi-cylinder cone crusher excels in precise particle shape control and high product cubic content, perfectly fulfilling the roles of fine crushing and sand making. The combination of these two ensures both output and quality.
3. Intelligent Control, Stable and Reliable: The entire line adopts a PLC-based central intelligent control system, monitoring equipment operating status, load, and key parameters in real time. Both cone crushers are equipped with advanced functions such as fully automatic overload protection, hydraulic adjustment of discharge port, and one-button clearing, ensuring that the production line can operate continuously and stably under a high load of 500tph with an extremely low failure rate.
If you are looking for related products or have any other questions, do not hesitate to call our sales line or click on the right button to request a quote online. Phone:+86-13253634888, Whatsapp/Wechat:+86-13253634888, Email:info@XLMAC.com
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