Tracked Mobile Screening Machine
Specification of Track-mounted Mobile Screener Plant
| 型号 Model | TS1860 | TS2160 |
| 最大进料粒度 Maximum feed size(mm) | 65-586 | 81-720 |
| 产量 Capacity(t/h) | 100-200 | 200-400 |
Product Definition & Purpose
Track-mounted Mobile Screening Plant, also known as Track-mounted Screening Plant, is a professional mobile crushing and screening equipment integrated with high-efficiency screening technology and track-mounted mobility. It is a mobile classification equipment designed to solve the problem of poor mobility and low classification precision of traditional fixed screening equipment, realizing on-site high-precision screening and classification of materials after crushing. Its core purpose is to separate crushed materials into different specifications of finished products or return materials, which can be directly used in construction projects or re-crushed, widely used in high-grade building materials, road construction, mining, mineral processing and other industries. As a key part of crushing and screening plants, it integrates the screening advantages of Track-mounted Aggregate Screening Plant and the mobility of mobile equipment, eliminating the need for additional transfer and installation, reducing costs and improving project efficiency, providing reliable screening solutions for global users.
Applicable Materials & Hardness
Our Track-mounted Mobile Screening Plant, as a versatile part of crushing and screening plants, integrates the performance of mobile crushing and screening equipment and crushing and screening equipment, suitable for screening various materials with compressive strength ≤ 320MPa (Mohs hardness 5-11), focusing on high-precision classification scenarios after crushing. It can stably screen raw materials such as granite, basalt, copper ore, quartz sand, sandstone, iron ore, coal gangue, construction waste, marble and limestone. The screening system can handle materials with feed size of 0-200mm, screening them into 0-5mm, 5-10mm, 10-20mm, 20-40mm and other specifications of finished products, which can be directly used in high-grade construction projects. We can customize the screen mesh size, screen layer number and screen panel material of the Track-mounted Screening Plant according to material characteristics, ensuring the crushing and screening equipment achieves the best screening effect for both fine materials and large-particle aggregates.
Position & Role in Crushing Production Line
Our Track-mounted Mobile Screening Plant, as a core Track-mounted Aggregate Screening Plant, plays a vital role in the entire crushing production line—it is responsible for high-precision classification of crushed materials, connecting crushing links and finished product processing, and is an indispensable part of crushing and screening plants. As a high-performance mobile crushing and screening equipment, it can work independently in small-scale screening projects, completing classification of materials via advanced screening technology; in large-scale production lines, it is closely matched with primary crushers, secondary crushers, sand washers and conveyors, providing high-quality finished products for subsequent processing and returning unqualified materials for re-crushing. Its track-mounted design allows quick transfer between job sites, realizing on-site continuous screening, reducing material transportation costs and environmental pollution. Compared with traditional fixed screening equipment and separate crushing and screening equipment, this Track-mounted Screening Plant simplifies the production line layout, reduces equipment investment by 30%, and improves overall production efficiency by 25%.
Core Differences from Similar Products
Compared with other Track-mounted Screening Plant, Track-mounted Aggregate Screening Plant and mobile crushing and screening equipment on the market, our Track-mounted Mobile Screening Plant has obvious core advantages. First, the screening system adopts an optimized multi-layer inclined screen design, with 20% higher screening efficiency and more uniform material classification than similar products, meeting high-grade aggregate requirements. Second, it integrates screening and mobile functions in one unit, eliminating the need for additional connection and transfer equipment, saving 40% of site space compared with separate equipment. Third, we provide more comprehensive customization services, including screen layers (2-4 layers), screen mesh size (0.5-40mm), processing capacity (50-280t/h), power mode (diesel, electric or hybrid) and track load capacity, tailored to user actual needs. Fourth, the intelligent control system supports one-key start and stop, remote monitoring and fault alarm, and the automatic screen tensioning function makes maintenance more convenient and efficient. Fifth, it adopts wear-resistant and corrosion-resistant polyurethane screen panels, extending the service life of the crushing and screening equipment by 20% compared with similar products, reducing maintenance costs and downtime.
Application Scenarios Of Track-mounted Aggregate Screening Plant
- High-Grade Aggregate Production: Our Track-mounted Aggregate Screening Plant, as a key part of crushing and screening plants, is widely used in high-grade aggregate production plants. Equipped with advanced screening technology, it classifies crushed materials into uniform, high-quality aggregates for high-grade concrete, precast components and high-end building masonry, ensuring product quality. The mobile crushing and screening equipment design allows flexible movement in the production site, adapting to different production layouts.
- Mining Screening & Classification: In mining projects, this Track-mounted Screening Plant integrates with crushing and screening equipment to screen and classify coarse ores (after primary crushing) into fine ores or aggregates, adapting to open-pit and underground mining environments, improving mineral processing efficiency and reducing resource waste.
- High-Grade Road & Bridge Construction: As a professional mobile crushing and screening equipment, it uses high-precision screening technology to classify aggregates for highway pavements, bridge piers and other key structures. Its track-mounted design allows quick transfer between construction sections, ensuring continuous supply of high-grade raw materials and accelerating project progress.
- Quarry High-Precision Screening: In quarries, this Track-mounted Mobile Screening Plant, as part of crushing and screening plants, classifies crushed aggregates into different specifications, matching the needs of high-demand construction projects, improving the added value of quarry products and enhancing market competitiveness.
- Mineral Processing: Suitable for mineral processing projects, this mobile crushing and screening equipment screens and classifies ores such as copper ore, iron ore and manganese ore into qualified materials for subsequent beneficiation, improving mineral recovery rate and economic benefits.
- Construction Waste High-Value Recycling: Our Track-mounted Aggregate Screening Plant, as a high-precision part of crushing and screening plants, screens large-size hard construction waste into high-quality recyclable aggregates, realizing on-site high-value recycling, reducing environmental pollution and transportation costs, and conforming to green development concepts.
- Hydropower & Water Conservancy Projects: Used in hydropower dam and water conservancy facility construction, this Track-mounted Screening Plant processes and classifies hard raw materials into qualified aggregates for key structures. Its track-mounted design adapts to high-humidity and uneven construction sites, ensuring stable operation of the crushing and screening equipment.
- High-End Building Materials Production: Large high-end building materials enterprises use this mobile crushing and screening equipment to complete high-precision classification of raw materials, providing stable and high-quality aggregates for high-grade ceramic raw materials, precast components and other products, ensuring product quality and consistency.
- Railway Construction: Our Track-mounted Aggregate Screening Plant, as a reliable part of crushing and screening plants, classifies raw materials into high-grade aggregates for railway subgrades and track beds, adapting to remote and complex construction environments, ensuring railway construction quality and safety.
FAQ Of Track-mounted Screening Plant
Q1 Mike（USA，Quarry Owner）:“Is your mobile crushing and screening equipment a Track-mounted Mobile Screening Plant? Can it screen granite aggregates for my project?”
A1: Yes, our Track-mounted Mobile Screening Plant is a professional mobile crushing and screening equipment integrated with high-performance Track-mounted Screening Plant and crushing and screening plants technology. It is specially designed for high-precision screening of granite aggregates (compressive strength ≤ 320MPa), and can screen granite into 5-40mm high-grade aggregates that meet your project needs. The multi-layer inclined screen design ensures uniform classification and low powder content, and the track-mounted design allows free movement in your quarry, perfectly matching your high-demand production requirements.
Q2 Anna（Germany，Mining Enterprise Manager）:“Can your Track-mounted Mobile Screening Plant be customized? What parameters of the crushing and screening equipment can be adjusted?”
A2: Yes, our Track-mounted Mobile Screening Plant, as a key part of crushing and screening plants, supports comprehensive customization. Customizable parameters include screen layers (2-4 layers), screen mesh size (0.5-40mm), processing capacity (50-280t/h), track specifications (load capacity, wear resistance), power mode (diesel, electric or hybrid) and screen panel material. We can tailor the mobile crushing and screening equipment according to your mining conditions and material characteristics.
Q3 Peter（Australia，High-Grade Road Contractor）:“What’s the processing capacity of your Track-mounted Screening Plant? Can it meet my high-grade road aggregate screening needs?”
A3: Our Track-mounted Mobile Screening Plant, integrated with mobile crushing and screening equipment and crushing and screening plants technology, has a processing capacity of 50-280t/h, and we can recommend the most suitable model according to your road construction scale. It can stably screen granite, basalt and other raw materials into uniform 5-20mm high-grade aggregates, which are perfectly suitable for high-grade highway pavements. Its track-mounted design allows quick transfer between construction sections, ensuring continuous supply of high-quality aggregates.
Q4 Linda（UK，High-End Building Materials Enterprise）:“Is your mobile crushing and screening equipment easy to operate? Does the Track-mounted Aggregate Screening Plant have an intelligent control system?”
A4: Yes, our mobile crushing and screening equipment (Track-mounted Mobile Screening Plant) is very easy to operate. It is equipped with a humanized intelligent control system, supporting one-key start and stop, remote monitoring and fault alarm, which can greatly reduce operation difficulty and labor costs. The automatic screen tensioning function of the Track-mounted Screening Plant makes maintenance more convenient, and the integrated design automatically completes material classification, making the entire operation process more efficient and labor-saving.
Q5 John（Brazil，Mining Enterprise）:“What’s the advantage of your Track-mounted Mobile Screening Plant compared with a single Track-mounted Screening Plant or mobile crushing and screening equipment?”
A5: The biggest advantage is integration—our Track-mounted Mobile Screening Plant integrates screening system, mobile track chassis and intelligent control system into one unit, eliminating the need for additional installation and connection equipment. It not only has the high-precision screening efficiency of Track-mounted Aggregate Screening Plant and the mobility of mobile crushing and screening equipment but also has strong compatibility with various crushers, forming integrated crushing and screening plants, which single screening equipment cannot match. This not only saves site space and equipment investment but also improves production efficiency by 25% compared with using single equipment separately.
Q6 Sarah（India，Mineral Processing Enterprise）:“Is your mobile crushing and screening equipment durable? Can the Track-mounted Screening Plant operate stably in harsh mining environments?”
A6: Yes, our mobile crushing and screening equipment (Track-mounted Mobile Screening Plant) is specially designed for harsh mining environments. The track chassis is made of heavy-duty steel, with strong corrosion resistance and impact resistance; the screen panels of the Track-mounted Aggregate Screening Plant adopt wear-resistant polyurethane material, which is 20% more durable than similar products. It has passed strict high-temperature, high-humidity and dust resistance tests, can operate stably in harsh mining environments, and has a service life of 5-7 years under normal maintenance.
Q7 Mark（South Africa，Hydropower Project Contractor）:“Is your Track-mounted Mobile Screening Plant environmental-friendly? Can it meet South Africa’s environmental protection standards?”
A7: Yes, our Track-mounted Mobile Screening Plant, as part of crushing and screening plants, is designed with environmental protection as the core. It is equipped with advanced dust collection and noise reduction devices, which can reduce dust emission and noise pollution to the minimum, fully meeting South Africa’s environmental protection standards. The mobile crushing and screening equipment adopts an energy-saving motor, with 18% lower energy consumption than similar products, and the closed-loop screening design avoids dust leakage, realizing green production.
Q8 Emma（Indonesia，Quarry Operator）:“Can your mobile crushing and screening equipment adapt to high-humidity environments? Is the Track-mounted Screening Plant waterproof?”
A8: Yes, our mobile crushing and screening equipment (Track-mounted Mobile Screening Plant) is specially designed for hydropower and quarry projects in high-humidity areas. The track chassis has good water resistance and corrosion resistance, and the screening system, electrical system of the Track-mounted Aggregate Screening Plant are equipped with waterproof protection. It can operate stably in high-humidity environments such as riverbanks and quarry pits, and the waterproof design ensures no equipment failure caused by moisture, meeting the strict requirements of your project.
Q9 David（France，Large-Scale Aggregate Enterprise）:“Can you customize a large-capacity Track-mounted Mobile Screening Plant for us? What about the delivery time?”
A9: Yes, we can customize a large-capacity Track-mounted Mobile Screening Plant with processing capacity up to 280t/h according to your needs, and optimize the screening system and track components of the crushing and screening equipment to match. The delivery time of standard models is 20-28 days; for customized large-capacity models, it is 30-40 days. We have global warehouses to ensure fast delivery to France, avoiding delaying your project progress.
Q10 Lisa（Italy，High-End Construction Company）:“Compared with other mobile crushing and screening equipment, what advantages does your Track-mounted Mobile Screening Plant have in terms of screening precision?”
A10: Compared with other mobile crushing and screening equipment, our Track-mounted Mobile Screening Plant has obvious advantages in screening precision: first, it adopts an optimized multi-layer inclined screen and anti-blocking screen mesh design, which makes the material classification more uniform, with a screening precision of up to 98%, and the needle flake content of finished aggregates is ≤7%, suitable for high-demand projects such as high-grade buildings and highways; second, the screen mesh size can be customized and adjusted at any time, adapting to different material classification needs; third, the intelligent vibration control system ensures stable screening amplitude, avoiding uneven classification caused by equipment vibration, further improving the quality of finished products, making it more suitable for your high-end construction needs.
